.jpg)
A Clearer View of Your Feed Mill Performance
Feed quality depends on more than the final formulation. Raw material handling, dosing, blending, hygiene, process control, storage, and quality checks all contribute to consistent feed quality.
BioVista combines technical expertise with practical field support to help identify operational challenges, strengthen quality processes, and improve feed mill performance.
A Clearer View of Your Feed Mill Performance
Feed quality depends on more than the final formulation. Raw material handling, dosing, blending, hygiene, process control, storage, and quality checks all contribute to consistent feed quality. BioVista combines technical expertise with practical field support to help identify operational challenges, strengthen quality processes, and improve feed mill performance.
.jpg)
Company Overview
Who we are & our global footprint
Enzymes & Digestibility
Nutrient release technology
Market Challenges
Support & innovation
Science that Performs
Who we are & our global footprint
Preservatives
Feed hygiene & pathogen control
Sustainability
Environmental stewardship
Value Proposition
Science, Quality, ROI
Product Portfolio
Overview of categories
WHAT WE ASSESS
Key Areas of Feed Mill Assessment
Raw Material Management
Review raw material verification, handling, and quarantine practices to help maintain consistent input quality.
Dosing & Blending
Assess dosing accuracy, micro-dosing processes, and blending practices to support feed consistency.
In-Process Controls
Review production controls, homogeneity, and critical control points throughout the manufacturing process.
Feed Hygiene
Assess dosing accuracy, micro-dosing processes, and blending practices to support feed consistency.
Finished Product Quality
Review finished-product testing, validation, and release processes to support consistent quality standards.
Storage & Handling
Identify opportunities to protect feed quality through appropriate storage, handling, and process practices.
A Practical Audit Process
1
Site Assessment
Review current processes, equipment, workflows, and quality practices across the feed mill.
2
Risk Identification
Identify operational gaps that may affect feed quality, hygiene, consistency, or production performance.
3
Technical Review
Review production controls, homogeneity, and critical control points throughout the manufacturing process.
4
Improvement Plan
Develop practical recommendations aligned with the feed mill's operational requirements.
5
Follow-Up Support
Review finished-product testing, validation, and release processes to support consistent quality standards.
Built Around Strong Quality Principles
A strong feed quality system depends on structured quality management, traceability, and consistent process control.
GMP+
FAMI-QS
_jfif.jpg)
HACCP
ISO 22000
Full traceability
Stability assurance
Soil & Water Treatment Synergy
Bind & Bioremediate
1
Bind Toxins (Zeolite)
Adsorbs toxic gases (H2S, NH3) at the pond bottom interface.
Reduces stress on aquatic life by improving immediate water quality.
Acts as a physical carrier for beneficial bacteria to settle.
2
Bioremediate (Probiotics)
Bacillus spp. degrade organic sludge and nitrogenous waste.
Mineral surfaces provide ideal micro-habitat for biofilm formation.
Converts toxic waste into non-toxic biomass (Biofloc support).
3
Result: Resilient Pond
Improved soil redox potential and reduced black sludge.
Clearer water column with stable phytoplankton bloom.
Higher survival rates during molting and stress periods.
Pressure points across
modern poultry production
Producers face converging pressures on margin, animal welfare and food safety. Functional feed additives are now central to managing these risks profitably.
Industry signal
~70%
of feed costs are exposed to performance losses driven by stress, pathogens and toxin load.
01
Heat & oxidative stress
Tropical climates and high stocking densities reduce feed intake, raise mortality and erode FCR.
02
Antibiotic reduction
Regulatory bans and consumer demand are removing AGPs — necessitating reliable, science-led alternatives.
03
Mycotoxin exposure
Over 70% of grain samples globally test positive for at least one mycotoxin, compromising performance and immunity.
04
Feed cost volatility
Cereal price swings make every point of FCR and breast yield more valuable than ever.
Betaine
The osmolyte & methyl donor
Industry signal
~70%
of feed costs are exposed to performance losses driven by stress, pathogens and toxin load.
Expected outcomes
A practical lever for heat stress and feed efficiency
−3 to −5
FCR points typical improvement under heat stress conditions
Broilers in hot climates
Dose 0.5–1.0 kg/t to protect intake & gain.
Reduced-CP / low-Met diets
Partial methionine sparing potential.
Layers under summer stress
Maintains egg mass and shell quality.
Wet-litter management
Improved water retention reduces footpad lesions.
+1.5%
Breast meat yield — consistent gains in commercial broiler trials
↓ Mortality
Heat-wave survival improved through cellular hydration support
Organic Acidifiers
pH control · pathogen pressure · gut barrier
How they work
PH
Lowers gastric & crop pH — improves pepsin activation and protein digestion.
−
Suppresses Gram-negative pathogens — undissociated acids enter bacterial cells (Salmonella, E. coli, Campylobacter).
+
Favours beneficial flora — lactobacilli tolerate low pH better than enteropathogens.
↑
Strengthens villi & tight junctions — butyrate, in particular, fuels enterocytes.
How they work
FORMIC
Strong pH drop, broad antimicrobial
Salmonella control
Propionic
Anti-mould in feed/silos
Feed preservation
Butyric
Enterocyte energy, villi growth
Gut development, coccidiosis
Lactic
Favours Lactobacillus spp.
Drinking-water acidification
Blends
Synergy + buffered release
Full GIT coverage
Mycotoxin Binders
Adsorption · biotransformation · liver protection
How they work
1
Adsorption (clays, bentonites, HSCAS)
Binds polar toxins like aflatoxins; toxin-binder complex excreted via faeces.
2
Biotransformation (yeast & enzymes)
Yeast cell walls and microbial enzymes degrade non-polar trichothecenes & ZEA into non-toxic metabolites.
3
Bioprotection (liver & immune support)
Antioxidants, milk thistle, β-glucans buffer residual oxidative & immune damage.
The threat profile
AFLA
Aflatoxins — hepatotoxic, immunosuppressive, residue risk in eggs.
DON
Deoxynivalenol — reduced intake, vomiting, gut lesions.
ZEA
Zearalenone — reproductive impact in breeders.
FUM
Fumonisins — sphingolipid disruption, poor uniformity.
Alternatives to Antibiotic Growth Promoters
No single additive replaces an AGP — stacking complementary tools reproduces the performance benefit while supporting antimicrobial stewardship.
01
Probiotics
Live Bacillus, Lactobacillus or yeast strains. Competitive exclusion of pathogens; balanced microbiome.
Best for: early gut colonisation, hatchery spray.
02
Prebiotics & MOS
MOS, β-glucans, FOS, XOS. Feed beneficial flora and bind pathogen fimbriae.
Best for: Salmonella/E. coli pressure.
03
Organic Acids
Lower GIT pH, control Gram-negatives, support digestive enzymes.
Best for: feed hygiene + GIT pathogen load.
04
Phytogenics
Plant-derived actives: essential oils, saponins, tannins. Antimicrobial + anti-inflammatory.
Best for: dysbacteriosis, intake support.
05
Feed Enzymes & Immunomodulators
NSP enzymes, phytase, β-glucans, nucleotides. Reduce substrate for pathogens, prime immunity.
